Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Blower unit

Components

Toyota RAV4. Blower unit


Removal

  1. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Remove upper instrument panel

  1. Remove the upper instrument panel (see page ip- 4).
  1. Remove lower instrument panel

  1. Remove the lower instrument panel (see page ip- 16).
  1. Remove air duct (see page ac-188)

  2. Remove air conditioning unit

  1. Remove the air conditioning unit (see page ac- 185).
  1. Remove blower assembly

  1. Remove the 3 screws and blower.

Toyota RAV4. Remove blower assembly


Disassembly

  1. Remove heater to register duct assembly

Toyota RAV4. Remove heater to register duct assembly


  1. Detach the 7 claws and register duct.
  1. Remove air filter case

Toyota RAV4. Remove air filter case


  1. Detach the 2 claws and remove the air filter case.
  2. Remove the air filter.
  1. Remove air inlet control servo motor (for manual air conditioning system)

Toyota RAV4. Remove air inlet control servo motor (for manual air conditioning system)


  1. Remove the 3 screws and air inlet servo motor.
  1. Remove air inlet control servo motor (for automatic air conditioning system)

Toyota RAV4. Remove air inlet control servo motor (for automatic air conditioning system)


  1. Detach the claws and lever.

Toyota RAV4. Remove air inlet control servo motor (for automatic air conditioning system)


  1. Remove the 3 screws and air inlet servo motor.
  1. Remove blower resistor (for manual air conditioning system)

Toyota RAV4. Remove blower resistor (for manual air conditioning system)


  1. Remove the 2 screws and blower resistor.
  1. Remove blower motor

Toyota RAV4. Remove blower motor


  1. Remove the 3 screws and blower motor.

Reassembly

  1. Install blower motor

Toyota RAV4. Install blower motor


  1. Install the blower motor with the 3 screws.
  1. Install blower resistor (for manual air conditioning system)

Toyota RAV4. Install blower resistor (for manual air conditioning system)


  1. Install the blower resistor with the 2 screws.
  1. Install air inlet control servo motor (for automatic air conditioning system)

Toyota RAV4. Install air inlet control servo motor (for automatic air conditioning system)


  1. Install the air inlet servo motor with the 3 screws.

Toyota RAV4. Install air inlet control servo motor (for automatic air conditioning system)


  1. Attach the claw to install the lever.
  1. Install air inlet control servo motor (for manual air conditioning system)

Toyota RAV4. Install air inlet control servo motor (for manual air conditioning system)


  1. Install the air inlet servo motor with the 3 screws.
  1. Install air filter case

Toyota RAV4. Install air filter case


  1. Install the air filter.
  2. Attach the 2 claws to install the air filter case.
  1. Install heater to register duct assembly

Toyota RAV4. Install heater to register duct assembly


  1. Attach the 7 claws to install the register duct.

Installation

  1. Install blower assembly

Toyota RAV4. Install blower assembly


  1. Install the blower assembly with the 3 screws.
  1. Install air conditioning unit

  1. Install the air conditioning unit (see page ac-197).
  1. Install air duct (see page ac-199)

  2. Install lower instrument panel

  1. Install the lower instrument panel (see page ip-23).
  1. Install upper instrument panel

  1. Install the upper instrument panel (see page ip-9).
  1. Connect cable to negative battery terminal

  2. Check srs warning light

  1. Check the srs warning light (see page rs-37).
Installation
Install air conditioner unit assembly Install the a/c unit with the bolt and nut. Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf) Install instrument panel reinforcement Install th ...

Blower motor
On-vehicle inspection Inspect blower motor (for automatic air conditioning system) Disconnect the blower motor connector. Connect the positive (+) lead from the battery to terminal 1 ...

Other materials:

Repair
Repair valve seats If the seating is too high on the valve face, use 30° and 45° cutters to correct the seat. If the seating is too low on the valve face, use 75° and 45° cutters to correct the seat. Standard width Lap the valve and valve seat by hand with an abrasiv ...

Garage door opener
The garage door opener can be programmed using the HomeLink to operate garage doors, gates, entry doors, door locks, home lighting systems, security systems, and other devices. â– HomeLink programming procedure The programming procedures can also be found at the following URL. System components The ...

Initializing the tire pressure warning system (if equipped)
â–  The tire pressure warning system must be initialized in the following circumstances: When rotating the tires. When changing the tire. After registering the ID codes. When the tire pressure warning system is initialized, the current tire inflation pressure is set as the benchmark pressure. â ...

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