Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install front oil pump oil seal
- Using sst and a hammer, install a new oil seal to the pump.
Sst 09350-32014 (09351-32140)
Hint:
The seal end should be flat with the outer edge of the oil pump.
- Coat the lip of the oil seal with petroleum jelly.
- Install front oil pump body o-ring
- Coat the new o-ring with atf, and install it to the oil pump body.
- Install front oil pump driven gear
- Coat the front oil pump driven gear with atf, and install it to the oil pump body with the marked side facing up.
- Install front oil pump drive gear
- Coat the front oil pump drive gear with atf, and install it to the oil pump body with the marked side facing up.
- Install stator shaft assembly
- Set the stator shaft by aligning each bolt hole.
- Using a t30 ''trox'' socket, install the 11 bolts.
Torque: 9.8 N*m (100 kgf*cm, 87 in.*Lbf)
- Install clutch drum oil seal ring
- Install the 2 clutch drum oil seal rings.
Notice:
Do not expand the ring ends excessively.
- Inspect oil pump assembly (see page ax-218)
Inspection
Inspect oil pump assembly
Turn the drive gear with 2 screwdrivers and make
sure it rotates smoothly.
Notice:
Be careful not to damage the oil seal lip.
Inspect clearance of oil ...
Second brake piston
Components
Disassembly
Remove 2nd brake piston return spring sub-assembly
Place sst on the return spring and compress.
Using a screwdriver, pry out the snap ring.
Remove the pis ...
Other materials:
Removal
(2006/01- )
Remove front wheel
Drain automatic transaxle fluid
Drain the automatic transaxle fluid for u140f (see
page ax-147).
Drain the automatic transaxle fluid for u241e (see
page ax-146).
Drain the automatic transaxle fluid for u151e (see
page ax-172).
Remove front axle hub nut ( ...
Operation check
Inspect driver side seat belt warning light
Turn the ignition switch on.
When the driver seat belt is not fastened, check that
the driver seat belt warning light on the combination
meter blinks.
When the driver seat belt is fastened, check that the
driver seat belt warning light o ...
Disassembly (2006/01- )
Remove front axle inboard joint boot no. 2
Clamp
One touch type:
using a screwdriver, remove the no. 2 Inboard joint
boot clamp, as shown in the illustration.
Claw engagement type:
using needle-nose pliers, remove the no. 2 Inboard
joint boot clamp, as shown in the illustra ...
