Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install front oil pump oil seal
- Using sst and a hammer, install a new oil seal to the pump.
Sst 09350-32014 (09351-32140)
Hint:
The seal end should be flat with the outer edge of the oil pump.
- Coat the lip of the oil seal with petroleum jelly.
- Install front oil pump body o-ring
- Coat the new o-ring with atf, and install it to the oil pump body.
- Install front oil pump driven gear
- Coat the front oil pump driven gear with atf, and install it to the oil pump body with the marked side facing up.
- Install front oil pump drive gear
- Coat the front oil pump drive gear with atf, and install it to the oil pump body with the marked side facing up.
- Install stator shaft assembly
- Set the stator shaft by aligning each bolt hole.
- Using a t30 ''trox'' socket, install the 11 bolts.
Torque: 9.8 N*m (100 kgf*cm, 87 in.*Lbf)
- Install clutch drum oil seal ring
- Install the 2 clutch drum oil seal rings.
Notice:
Do not expand the ring ends excessively.
- Inspect oil pump assembly (see page ax-218)
Inspection
Inspect oil pump assembly
Turn the drive gear with 2 screwdrivers and make
sure it rotates smoothly.
Notice:
Be careful not to damage the oil seal lip.
Inspect clearance of oil ...
Second brake piston
Components
Disassembly
Remove 2nd brake piston return spring sub-assembly
Place sst on the return spring and compress.
Using a screwdriver, pry out the snap ring.
Remove the pis ...
Other materials:
Downhill assist control indicator light does not come on
Description
Refer to the description of "downhill assist control indicator light remains
on" (see page bc-156).
Wiring diagram
Refer to the downhill assist control indicator light circuit (see page
bc-157).
Inspection procedure
Check can communication system
Check if the ...
Air conditioning control assembly (for manual air conditioning system)
Components
Removal
Disconnect cable from negative battery
terminal
Notice:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
Remove no. 2 Instrument cluster finish
panel center ...
Inspection
Inspect cylinder block for warpage
Using a precision straightedge and feeler gauge,
measure the warpage of the surface that is in
contact with the cylinder head gasket.
Maximum warpage:
0.05 Mm (0.0020 In.)
If the warpage is greater than the maximum, replace
the cylinder block ...
