Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Inspection

  1. Inspect oil pump assembly

Toyota RAV4. Inspect oil pump assembly


  1. Turn the drive gear with 2 screwdrivers and make sure it rotates smoothly.

Notice:

Be careful not to damage the oil seal lip.

  1. Inspect clearance of oil pump assembly

Toyota RAV4. Inspect clearance of oil pump assembly


  1. Push the driven gear to one side of the body. Using a feeler gauge, measure the clearance.

Standard body clearance: 0.10 To 0.17 Mm (0.0039 To 0.0067 In.)

Maximum body clearance: 0.17 Mm (0.0067 In.)

If the body clearance is greater than the maximum, replace the oil pump body sub-assembly.

Toyota RAV4. Inspect clearance of oil pump assembly


  1. Measure the tip clearance between the driven gear teeth and drive gear teeth.

Standard tip clearance: 0.07 To 0.15 Mm (0.0028 To 0.0059 In.)

Maximum tip clearance: 0.15 Mm (0.0059 In.)

If the tip clearance is grater than the maximum, replace the oil pump body sub-assembly.

Toyota RAV4. Inspect clearance of oil pump assembly


  1. Using a straightedge and feeler gauge, measure the side clearance of both gears.

Standard side clearance: 0.02 To 0.05 Mm (0.0008 To 0.0020 In.)

Maximum side clearance: 0.05 Mm (0.0020 In.)

Standard drive gear thickness


Standard driven gear thickness


  1. Inspect front oil pump and gear body subassembly

Toyota RAV4. Inspect front oil pump and gear body subassembly


  1. Using a caliper gauge, measure the inside diameter of the oil pump body bush.

Standard inside diameter: 38.113 To 38.138 Mm (1.50051 To 1.50149 In.)

Maximum inside diameter: 38.188 Mm (1.50346 In.)

If the inside diameter is grater than maximum, replace the oil pump body sub-assembly.

  1. Inspect stator shaft assembly

Toyota RAV4. Inspect stator shaft assembly


  1. Using a caliper gauge, measure the inside diameter of the stator shaft bush.

Standard inside diameter: 21.500 To 21.526 Mm (0.84646 To 0.84748 In.)

Maximum inside diameter: 21.57 Mm (0.8492 In.)

If the indicator diameter is greater than the maximum, replace the stator shaft.

Disassembly
Inspect oil pump assembly (see page ax-218) Remove clutch drum oil seal ring Remove the 2 clutch drum oil seal rings. Remove stator shaft assembly Using a t30 ''torx'' socke ...

Reassembly
Install front oil pump oil seal Using sst and a hammer, install a new oil seal to the pump. Sst 09350-32014 (09351-32140) Hint: The seal end should be flat with the outer edge of ...

Other materials:

Removal
Remove radiator support opening cover Remove front wheel rh Remove front fender apron rh Remove front suspension member reinforcement rh Remove the 4 bolts and reinforcement rh. Remove fan and generator v belt Using sst and 19 mm socket wrench, loosen the vribbed belt ...

System description
General The front passenger occupant classification system judges whether the front passenger seat is occupied or not in accordance with the seat belt buckle status; and whether the seat is occupied by an adult or child (with child seat) in accordance with the load that is applied ...

Checking and replacing fuses
If any of the electrical components do not operate, a fuse may have blown. If this happens, check and replace the fuses as necessary. Checking and replacing fuses 1. Turn the engine switch to OFF. 2. Open the fuse box cover. Engine compartment: Type A fuse box (if equipped) Push claws A and B to co ...

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