Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install evaporator temperature sensor
Notice:
If reusing the evaporator, do not insert the sensor to a location where the sensor was previously inserted.
Insert the sensor within range c shown in the illustration.
- Install the evaporator temperature sensor as shown in the illustration.
- Install no. 1 Cooler evaporator subassembly
- Install the cooler thermistor and cooler evaporator on the case.
- Attach the temperature sensor clamp.
- Attach the 2 claws to install the cover.
- Install the 4 screws.
- Install cooler expansion valve
- Sufficiently apply compressor oil to 2 new o-rings and the fitting surface of the hose joint.
Compressor oil: nd-oil 8 or equivalent
- Install the 2 o-rings to the cooler evaporator.
- Install the cooler expansion valve.
- Using a 4 mm hexagon wrench, install the a/c tube with the 2 hexagon bolts.
Torque: 3.5 N*m (35 kgf*cm, 30 in.*Lbf)
- Install heater radiator unit sub-assembly
- Install the heater radiator with the clamp and screw.
- Install airmix damper control cable subassembly (for manual air conditioning system)
- Attach the 3 claws to install the cable.
- Install mode control cable assembly (for manual air conditioning system)
- Attach the 3 claws to install the cable.
- Attach the evaporator case to the blower case.
- Install the cable with the 3 screws.
- Install air mix control servo motor
- Install the air mix control servo motor with the 3 screws and connect the connector.
- Install air outlet control servo motor
- Install the air outlet control servo motor with the 3 screws and connect the connector.
- Attach the evaporator case to the blower case.
- Install the 3 screws.
- Install air duct
- Attach the 2 claws and install the air duct.
- Install no. 3 Heater to register duct
- Attach the 6 claws and install the heater to register duct.
Disassembly
Remove no. 3 Heater to register duct
Detach the 6 claws and remove the heater to
register duct.
Remove air duct
Detach the 2 claws and remove the air duct.
Remove ...
Installation
Install air conditioner unit assembly
Install the a/c unit with the bolt and nut.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
Install instrument panel reinforcement
Install th ...
Other materials:
Electronic control
Removal and installation of battery
terminal
Notice:
Certain systems need to be initialized after
disconnecting and reconnecting the cable from
the negative (-) battery terminal.
Before performing electronic work, disconnect
the cable from the negative (-) battery terminal to
...
Snow mode switch (AWD
vehicles)
Snow mode can be selected
to suit the conditions when
driving on slippery road surfaces,
such as on snow.
System operation
â– Dynamic Torque Control
AWD vehicles
Press the snow mode switch.
When the switch is pressed, the
system switches to snow mode and
the snow mode indicator illuminates
on the ...
Cruise control system cruise control main switch
Components
Removal
Caution:
Be sure to read the precautionary notices concerning the
srs airbag system before servicing it (see page rs-1).
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) batt ...
