Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install evaporator temperature sensor
Notice:
If reusing the evaporator, do not insert the sensor to a location where the sensor was previously inserted.
Insert the sensor within range c shown in the illustration.
- Install the evaporator temperature sensor as shown in the illustration.
- Install no. 1 Cooler evaporator subassembly
- Install the cooler thermistor and cooler evaporator on the case.
- Attach the temperature sensor clamp.
- Attach the 2 claws to install the cover.
- Install the 4 screws.
- Install cooler expansion valve
- Sufficiently apply compressor oil to 2 new o-rings and the fitting surface of the hose joint.
Compressor oil: nd-oil 8 or equivalent
- Install the 2 o-rings to the cooler evaporator.
- Install the cooler expansion valve.
- Using a 4 mm hexagon wrench, install the a/c tube with the 2 hexagon bolts.
Torque: 3.5 N*m (35 kgf*cm, 30 in.*Lbf)
- Install heater radiator unit sub-assembly
- Install the heater radiator with the clamp and screw.
- Install airmix damper control cable subassembly (for manual air conditioning system)
- Attach the 3 claws to install the cable.
- Install mode control cable assembly (for manual air conditioning system)
- Attach the 3 claws to install the cable.
- Attach the evaporator case to the blower case.
- Install the cable with the 3 screws.
- Install air mix control servo motor
- Install the air mix control servo motor with the 3 screws and connect the connector.
- Install air outlet control servo motor
- Install the air outlet control servo motor with the 3 screws and connect the connector.
- Attach the evaporator case to the blower case.
- Install the 3 screws.
- Install air duct
- Attach the 2 claws and install the air duct.
- Install no. 3 Heater to register duct
- Attach the 6 claws and install the heater to register duct.
Disassembly
Remove no. 3 Heater to register duct
Detach the 6 claws and remove the heater to
register duct.
Remove air duct
Detach the 2 claws and remove the air duct.
Remove ...
Installation
Install air conditioner unit assembly
Install the a/c unit with the bolt and nut.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
Install instrument panel reinforcement
Install th ...
Other materials:
Heated steering wheel/seat
heaters/seat ventilators
Heated steering wheel
Warm up the grip of the steering
wheel
Seat heaters
Warm up the seat upholstery
Seat ventilators
Maintain good ventilation by
pulling air through the seat
upholstery
WARNING
â– To prevent minor burn injuries
Care should be taken if anyone in
the following categories ...
Bus ic communication malfunction
Description
The air conditioning harness connects the air conditioning amplifier and the
servos. The air conditioning
amplifier supplies power and sends operation instructions to each servo through
the air conditioning
harness. Each servo sends damper position information to the air condi ...
The rear cross traffic alert function detection areas
The areas that vehicles can be detected in are outlined below.
To give the driver a more consistent time to react, the buzzer can alert
for faster vehicles from farther away.
Example:
The rear cross traffic alert function is operational when
The bsm main switch is set to on.
The shift ...
