Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install evaporator temperature sensor
Notice:
If reusing the evaporator, do not insert the sensor to
a location where the sensor was previously inserted.
Insert the sensor within range c shown in the
illustration.
- Install the evaporator temperature sensor as shown
in the illustration.

- Install no. 1 Cooler evaporator subassembly

- Install the cooler thermistor and cooler evaporator
on the case.
- Attach the temperature sensor clamp.

- Attach the 2 claws to install the cover.
- Install the 4 screws.
- Install cooler expansion valve

- Sufficiently apply compressor oil to 2 new o-rings
and the fitting surface of the hose joint.
Compressor oil:
nd-oil 8 or equivalent
- Install the 2 o-rings to the cooler evaporator.
- Install the cooler expansion valve.
- Using a 4 mm hexagon wrench, install the a/c tube
with the 2 hexagon bolts.
Torque: 3.5 N*m (35 kgf*cm, 30 in.*Lbf)
- Install heater radiator unit sub-assembly

- Install the heater radiator with the clamp and screw.
- Install airmix damper control cable subassembly
(for manual air conditioning system)

- Attach the 3 claws to install the cable.
- Install mode control cable assembly (for manual air conditioning
system)

- Attach the 3 claws to install the cable.

- Attach the evaporator case to the blower case.
- Install the cable with the 3 screws.
- Install air mix control servo motor

- Install the air mix control servo motor with the 3
screws and connect the connector.
- Install air outlet control servo motor

- Install the air outlet control servo motor with the 3
screws and connect the connector.

- Attach the evaporator case to the blower case.
- Install the 3 screws.
- Install air duct

- Attach the 2 claws and install the air duct.
- Install no. 3 Heater to register duct

- Attach the 6 claws and install the heater to register
duct.
Remove no. 3 Heater to register duct
Detach the 6 claws and remove the heater to
register duct.
Remove air duct
Detach the 2 claws and remove the air duct.
Remove ...
Install air conditioner unit assembly
Install the a/c unit with the bolt and nut.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
Install instrument panel reinforcement
Install th ...
Other materials:
Inside rear view mirror
The rear view mirror’s position can be adjusted to enable sufficient
confirmation of the rear view.
Adjusting the height of rear view mirror
The height of the rear view mirror can be adjusted to suit your driving
posture.
Adjust the height of the rear view
mirror by moving it up and down.
...
Room temperature sensor circuit
Description
The room temperature sensor is installed in the instrument panel to detect
the room temperature and
control the heater and air conditioner auto mode. The resistance of the room
temperature sensor
changes in accordance with the room temperature. As the temperature decreases,
...
Panoramic moon roof
Use the overhead switches
to operate the panoramic
moon roof and electronic
sunshade.
Operating the electronic
sunshade and panoramic
moon roof
â– Opening and closing the
electronic sunshade
Opens the electronic sunshade*
Slide and hold the switch
backward. The electronic sunshade
will fully ...