Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install evaporator temperature sensor
Notice:
If reusing the evaporator, do not insert the sensor to a location where the sensor was previously inserted.
Insert the sensor within range c shown in the illustration.
- Install the evaporator temperature sensor as shown in the illustration.
- Install no. 1 Cooler evaporator subassembly
- Install the cooler thermistor and cooler evaporator on the case.
- Attach the temperature sensor clamp.
- Attach the 2 claws to install the cover.
- Install the 4 screws.
- Install cooler expansion valve
- Sufficiently apply compressor oil to 2 new o-rings and the fitting surface of the hose joint.
Compressor oil: nd-oil 8 or equivalent
- Install the 2 o-rings to the cooler evaporator.
- Install the cooler expansion valve.
- Using a 4 mm hexagon wrench, install the a/c tube with the 2 hexagon bolts.
Torque: 3.5 N*m (35 kgf*cm, 30 in.*Lbf)
- Install heater radiator unit sub-assembly
- Install the heater radiator with the clamp and screw.
- Install airmix damper control cable subassembly (for manual air conditioning system)
- Attach the 3 claws to install the cable.
- Install mode control cable assembly (for manual air conditioning system)
- Attach the 3 claws to install the cable.
- Attach the evaporator case to the blower case.
- Install the cable with the 3 screws.
- Install air mix control servo motor
- Install the air mix control servo motor with the 3 screws and connect the connector.
- Install air outlet control servo motor
- Install the air outlet control servo motor with the 3 screws and connect the connector.
- Attach the evaporator case to the blower case.
- Install the 3 screws.
- Install air duct
- Attach the 2 claws and install the air duct.
- Install no. 3 Heater to register duct
- Attach the 6 claws and install the heater to register duct.
Disassembly
Remove no. 3 Heater to register duct
Detach the 6 claws and remove the heater to
register duct.
Remove air duct
Detach the 2 claws and remove the air duct.
Remove ...
Installation
Install air conditioner unit assembly
Install the a/c unit with the bolt and nut.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
Install instrument panel reinforcement
Install th ...
Other materials:
Rear center seat outer belt assembly
Components
Removal
Caution:
Wait at least 90 seconds after disconnecting the cable
from the negative (-) battery terminal to prevent airbag
and seat belt pretensioner activation.
Remove shoulder belt anchor cover rh
Using a screwdriver, remo ...
Cleaning and protecting
the vehicle exterior
Perform the following to protect the vehicle and maintain it in
prime condition:
Working from top to bottom, liberally apply water to the vehicle
body, wheel wells and underside of the vehicle to remove any dirt
and dust.
Wash the vehicle body using a sponge or soft cloth, such as a
cha ...
Installation
Hint:
A bolt without a torque specification is shown in the standard
bolt chart (see page ss-2).
Install front seat inner belt assembly (for power seat)
Install the front seat inner belt assembly with the
nut.
Torque: 42 n*m (428 kgf*cm, 31 ft.*Lbf)
Notice:
Do not overlap the ...
