Toyota RAV4 (XA40) 2013-2018 Service Manual: Replacement
- Replace intake valve guide bush
- Heat the cylinder head to 80 to 100°c (176 to 212°f).
- Place the cylinder head on wooden blocks.
- Using sst and a hammer, tap out the guide bush.
Sst 09201-10000 (09201-01050), 09950-70010 (09951-07100)
- Heat the cylinder head to 80 to 100°c (176 to 212°f).
- Place the cylinder head on wooden blocks.
- Using a caliper gauge, measure the bush bore diameter of the cylinder head.
Standard diameter: 10.285 To 10.306 Mm (0.4049 To 0.4058 In.)
If the bush bore diameter of the cylinder head is greater than 10.306 Mm (0.4058 In.), Machine the bush bore to the dimension of 10.335 To 10.365 Mm (0.4068 To 0.4077 In.).
Standard valve guide bush diameter
If the bushing bore diameter of the cylinder head is greater than 10.394 Mm (0.4092 In.), Replace the cylinder head.
- Using sst and a hammer, tap in a new guide bush to the specified protrusion height.
Sst 09201-10000 (09201-01050), 09950-70010 (09951-07100)
Standard protrusion height: 9.6 To 10.0 Mm (0.378 To 0.394 In.)
- Using a sharp 5.5 Mm reamer, ream the valve guide bush to the standard specified clearance between the valve guide bush and valve stem.
Standard oil clearance: 0.025 To 0.060 Mm (0.0010 To 0.0024 In.)
- Replace exhaust valve guide bush
- Heat the cylinder head to 80 to 100°c (176 to 212°f).
- Place the cylinder head on wooden blocks.
- Using sst and a hammer, tap out the guide bush.
Sst 09201-10000 (09201-01050), 09950-70010 (09951-07100)
- Heat the cylinder head to 80 to 100°c (176 to 212°f).
- Place the cylinder head on wooden blocks.
- Using a caliper gauge, measure the bush bore diameter of the cylinder head.
Standard diameter: 10.285 To 10.306 Mm (0.4049 To 0.4058 In.)
If the bush bore diameter of the cylinder head is greater than 10.306 Mm (0.4058 In.), Machine the bush bore to the dimension of 10.335 To 10.365 Mm (0.4068 To 0.4077 In.).
Standard valve guide bush diameter
If the bushing bore diameter of the cylinder head is greater than 10.394 Mm (0.4092 In.), Replace the cylinder head.
- Using sst and a hammer, tap in a new guide bush to the specified protrusion height.
Sst 09201-10000 (09201-01050), 09950-70010 (09951-07100)
Standard protrusion height: 9.6 To 10.0 Mm (0.378 To 0.394 In.)
- Using a sharp 5.5 Mm reamer, ream the valve guide bush to the standard specified clearance between the valve guide bush and valve stem.
Standard oil clearance: 0.030 To 0.065 Mm (0.0012 To 0.0026 In.)
- Replace stud bolt
Notice:
If the stud bolt is deformed or threads are damaged, replace it.
- Using e5 and e7 "torx" socket wrenches, remove the 11 stud bolts.
- Using e5 and e7 "torx" socket wrenches, install the 11 stud bolts.
- Replace ring pin
- Remove the 4 ring pins.
- Using a plastic-faced hammer, tap in 4 new ring pins to the specified protrusion height.
Protrusion height: 3.0 Mm (0.12 In.)
Inspection
Inspect cylinder head for warpage
Using a precision straightedge and feeler gauge,
measure the warpage of the contact surfaces of the
cylinder block and manifolds.
Maximum warpage: ...
Reassembly
Hint:
Thoroughly clean all parts to be assembled.
Before installing the parts, apply fresh engine oil to all
sliding and rotating surfaces.
Replace oil seals with new ones.
Install val ...
Other materials:
Wheels
If a wheel is bent, cracked or
heavily corroded, it should
be replaced. Otherwise, the
tire may separate from the
wheel or cause a loss of
handling control.
Wheel selection
When replacing wheels, care
should be taken to ensure that
they are equivalent to those
removed in load capacity, diameter,
rim ...
Vehicle load limits
Vehicle load limits include total load capacity, seating capacity,
twr (trailer weight rating) and cargo capacity.
Total load capacity (vehicle capacity weight)
Total load capacity means the combined weight of occupants, cargo
and luggage.
Seating capacity: 5 occupants (front 2, rear 3)
Seatin ...
Side airbag sensor
Components
On-vehicle inspection
Check side airbag sensor (vehicle not
involved in collision)
Perform a diagnostic system check (see page rs-
49).
Check side airbag sensor (vehicle involved
in collision and airbag has not deployed)
Perform a diagnostic system check ( ...
