Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Removal

  1. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Remove front fender liner lh

  1. Remove front fender liner lh
  2. Remove the screw, nut and bolt.
  3. W/ splash shield: remove the front fender splash shield lh.
  4. Partially remove the fender liner.

Toyota RAV4. Remove front fender liner lh


Hint:

It is not necessary to fully remove the fender liner.

Partially remove it so that the bumper cover can be removed later.

  1. Remove front fender liner rh

Hint:

Use the same procedures described for the lh side.

  1. Remove radiator support opening cover

Toyota RAV4. Remove radiator support opening cover


  1. Remove the 2 clips
  2. Partially remove the radiator support opening cover.

Hint:

it is not necessary to fully remove the radiator support opening cover. Partially remove it so that the bumper cover can be removed later.

  1. Remove radiator grille protector

Toyota RAV4. Remove radiator grille protector


  1. Remove the 2 radiator grille protectors.
  1. Remove front bumper cover

Toyota RAV4. Remove front bumper cover


  1. Remove the 8 screws.
  2. Apply protective tape under the front fender and headlight.
  3. Using a screwdriver, detach the 4 claws.

Hint:

Tape the screwdriver tip before use.

  1. W/ fog light: disconnect the 2 fog light connectors.

Toyota RAV4. Remove front bumper cover


  1. Using a clip remover, remove the hood cushion center.

Toyota RAV4. Remove front bumper cover


  1. Using a clip remover, remove the 4 clips and remove the front bumper cover.

Toyota RAV4. Remove front bumper cover


  1. Remove no. 2 Front bumper energy absorber

Toyota RAV4. Remove no. 2 Front bumper energy absorber


  1. Remove the absorber.
  1. Remove front bumper retainer

  1. Remove the bolt and retainer.

Toyota RAV4. Remove front bumper retainer


  1. Remove front bumper reinforcement subassembly

Toyota RAV4. Remove front bumper reinforcement subassembly


  1. Detach 5 clamps and remove the wire harness.
  2. Remove the 8 bolts and reinforcement.

Toyota RAV4. Remove front bumper reinforcement subassembly


  1. Remove front bumper side retainer lh

  1. Remove the bolt.
  2. Using a screwdriver, detach the clip and remove the bumper side retainer.

Hint:

Tape the screwdriver tip before use.

Toyota RAV4. Remove front bumper side retainer lh


  1. Remove front bumper side retainer lh

Hint:

Use the same procedures described for the lh side.

Components
...

Disassembly
Remove radiator grille sub-assembly Remove the 4 bolts and 4 nuts. Detach the 6 claws and remove the radiator grille. Remove no. 1 Radiator grille lower Detach the 1 ...

Other materials:

Releasing and stowing the seat belt (for the rear center seat)
To release the hooked buckle “b”, push the buckle release button. Release button To release the hooked plate A insert the mechanical key  Or plate B or the wireless key into the hole on the buckle. When releasing the seat belt, retract it slowly. Stow th ...

Fastening the seat belt (for the rear center seat)
Press the plate to release, and then pull the seat belt. Push the plate into the buckle in the order of plate “a” and plate “b” until a clicking sound is heard. Plate “a”, buckle “a” Plate “b”, buckle “b” ...

Reassembly
Install piston Using a small screwdriver, install a new snap ring onto one end of the piston pin hole. Hint: Make sure that the end gap of the snap ring is not aligned with the pin hole cutout portion of the piston. Gradually heat the piston up to 80 to 90°c (176 to 194°f ...

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