Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation
- Install water pump assembly

- Remove any old seal packing material from the
contact surface.
- Apply a continuous line of seal packing as shown in
the illustration.
Seal packing:
toyota genuine seal parking black, three
bond 1207b or equivalent
Standard seal diameter:
2.2 To 2.5 Mm (0.09 To 0.10 In.)
Notice:
- Remove any oil from the contact surface.
- The parts must be set within 3 minutes after
applying seal packing. Otherwise, the
material must be removed and reapplied.
- Install the water pump and clamp bracket with the 4
bolts and 2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)
- Install the wire of the crankshaft position sensor
onto the clamp bracket.
- Install the clamp of the crankshaft position sensor
onto the water pump.
- Install water pump pulley

- Using sst, install the water pump pulley with the 4
bolts.
Sst 09960-10010 (09962-01000, 09963-00700)
torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)
- Install generator assembly (see page ch-15)
- Install fan and generator v belt (see page
em-7)
- Install front suspension member
reinforcement rh (see page em-7)
- Connect cable to negative battery
terminal
- Add engine coolant (see page co-6)
- Check for engine coolant leaks (see page
co-1)
- Install radiator support opening cover
- Install front fender apron rh
- Install no. 1 Engine under cover
Components


Inspect water pump assembly
Visually check the drain hole for coolant leakage.
If leakage is found, replace the water pump
assembly.
Turn the pulley, and then check that the water ...
Components
Removal
Remove no. 1 Engine under cover
Drain engine coolant (see page co-6)
Remove radiator support opening cover
Disconnect no. 2 Radiator hose
Remove water inlet
R ...
Other materials:
Removal
Notice:
Do not heat the vehicle body, emblem and name plate
excessively.
Hint:
When removing the emblem and name plate, heat the vehicle
body, emblem and name plate using a heat light.
Standard heating temperature
Remove no. 1 Back door emblem assembly
Put protective tape aroun ...
If the electronic key does
not operate properly
(vehicles with a
smart key system)
If communication between the electronic key and vehicle is
interrupted („_p. 107) Or the electronic key cannot be used
because the battery is depleted, the smart key system and wireless
remote control cannot be used. In such cases, the doors
can be opened and the engine can be started by follo ...
System description
Description of system
A tire pressure warning antenna and receiver is
equipped with a tire pressure sensor and a
transmitter and is installed in each tire wheel. The
sensor measures the tire pressure and internal
temperature of the tire. Then the measured value
and transmitter id ...