Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation

  1. Install water pump assembly

Toyota RAV4. Install water pump assembly


  1. Remove any old seal packing material from the contact surface.
  2. Apply a continuous line of seal packing as shown in the illustration.

Seal packing: toyota genuine seal parking black, three bond 1207b or equivalent

Standard seal diameter: 2.2 To 2.5 Mm (0.09 To 0.10 In.)

Notice:

  1. Install the water pump and clamp bracket with the 4 bolts and 2 nuts.

    Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)

  2. Install the wire of the crankshaft position sensor onto the clamp bracket.

  3. Install the clamp of the crankshaft position sensor onto the water pump.
  1. Install water pump pulley

Toyota RAV4. Install water pump pulley


  1. Using sst, install the water pump pulley with the 4 bolts.

Sst 09960-10010 (09962-01000, 09963-00700) torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)

  1. Install generator assembly (see page ch-15)

  2. Install fan and generator v belt (see page em-7)

  3. Install front suspension member reinforcement rh (see page em-7)

  4. Connect cable to negative battery terminal

  5. Add engine coolant (see page co-6)

  6. Check for engine coolant leaks (see page co-1)

  7. Install radiator support opening cover

  8. Install front fender apron rh

  9. Install no. 1 Engine under cover

Components

Toyota RAV4. Components


Toyota RAV4. Components


Inspection
Inspect water pump assembly Visually check the drain hole for coolant leakage. If leakage is found, replace the water pump assembly. Turn the pulley, and then check that the water ...

Thermostat
Components Removal Remove no. 1 Engine under cover Drain engine coolant (see page co-6) Remove radiator support opening cover Disconnect no. 2 Radiator hose Remove water inlet R ...

Other materials:

Problem symptoms table (2006/01- )
Hint: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. R ...

Handling of hose clamps
Before removing the hose, check the clamp position so that it can be reinstalled in the same position. Replace any deformed or dented clamps with new ones. When reusing a hose, attach the clamp on the clamp track portion of the hose. For a spring type clamp, you may want to spread ...

RCTA function
â–  Operation of the RCTA function The RCTA function uses rear side radar sensors to detect vehicles approaching from the right or left at the rear of the vehicle and alerts the driver of the presence of such vehicles by flashing the outside rear view mirror indicators and sounding a buzzer. Appr ...

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