Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly
- Remove generator pulley with clutch
- Remove the cap from the pulley.
- Using a screwdriver, puncture the center of the cap and pry it off.
Notice:
Do not reuse the cap.
- Install sst to the pulley and vise as shown in the illustration.
Sst 09820-63020
- Mount sst (a) in a vise.
- Turn sst (b) clockwise to loosen the pulley.
- Remove the pulley.
- Remove generator brush holder assembly
- Remove the 3 nuts and generator rear end cover.
- Remove the terminal insulator.
- Remove the 2 screws and generator brush holder.
- Remove generator rotor assembly
- Remove the bolt and cord clip.
- Remove the 4 bolts.
- Using sst, remove the coil.
Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)
- Remove the washer.
- Remove the generator rotor.
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt preten ...
Inspection
Inspect generator brush holder assembly
Using a vernier caliper, measure the brush length.
Standard length:
9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length:
4.5 Mm (0.177 In.)
If th ...
Other materials:
Using the aux port
To use the aux port, connect a portable player, press the
“audio” button, then select “aux” to display the audio control
screen.
Connecting a portable audio player
Operating portable audio players connected to the audio system
The volume can be adjusted using the vehicle’s audio contr ...
Installation
Install knock sensor
Install the sensor with the nut.
Torque: 20 n*m (205 kgf*cm, 15 ft.*Lbf)
Notice:
Make sure that the knock sensor is in the
correct position.
Connect the sensor connector.
Install intake manifold insulator
install the intake manifold insulat ...
Using the radio
Power
Volume
Adjusting the frequency
Scanning for receivable stations
Am/fm mode button
Station selectors
Seeking the frequency
Displaying text message
Setting station presets
Search for the desired stations by turning the ¢§tune¢escroll¢¸
knob or ...
