Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install generator rotor assembly
- Install the washer onto the generator rectifier end frame.
- Install the generator rotor onto the generator rectifier end frame.
- Using a 32 mm socket wrench and press, slowly push the generator drive end frame onto the generator rectifier end frame.
- Tighten the 4 bolts.
Torque: 5.8 N*m (59 kgf*cm, 51 in.*Lbf)
- Install the cord clip with the bolt.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
- Install generator brush holder assembly
- While pushing the 2 brushes into the generator brush holder, insert a 1.0 Mm (0.039 In.) Pin into the generator brush holder.
- Install the generator brush holder with the 2 screws.
Torque: 1.8 N*m (18 kgf*cm, 16 in.*Lbf)
- Pull the pin out of the generator brush holder.
- Install the terminal insulator onto the generator rectifier end frame.
- Install the generator rear end cover with the 3 nuts.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
Install generator pulley with clutch
- Install the pulley by hand.
- Install sst to the pulley and vise as shown in the illustration.
Sst 09820-63020
- Turn sst (b) counterclockwise to tighten the pulley.
Torque: 111 n*m (1125 kgf*cm, 81 ft.*Lbf)
- Install a new cap to the pulley.
- Check that the generator pulley rotates smoothly.
Replacement
Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Installation
Install generator assembly
Confirm that the wire harness of the crankshaft
position sensor is secured to the wire harness
clamp bracket through the back of the rib of the
timing cha ...
Other materials:
Air outlet damper control servo motor circuit
Description
The damper servo sends pulse signals to indicate the damper position to the
air conditioning amplifier.
The air conditioning amplifier activates the motor (normal or reverse) based on
these signals to move the
mode damper to the appropriate position, which controls the air o ...
Active test
Hint:
Performing an active test enables components
including the relays, vsv (vacuum switching valve) and
actuators, to be operated without removing any parts.
The active test can be performed with the intelligent
tester. Performing the active test as the first step of
troubleshooting is one ...
Dtc check / clear
Check dtc
Hint:
When dtc b1650/23 is detected as a result of
troubleshooting for the airbag system, troubleshoot
the occupant classification system.
Use the intelligent tester (with can vim) to read and
clear dtcs, otherwise the dtcs cannot be read and
cleared.
Connect ...
