Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly

  1. Install generator rotor assembly

Toyota RAV4. Install generator rotor assembly


  1. Install the washer onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Install the generator rotor onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Using a 32 mm socket wrench and press, slowly push the generator drive end frame onto the generator rectifier end frame.

Toyota RAV4. Install generator rotor assembly


  1. Tighten the 4 bolts.

Torque: 5.8 N*m (59 kgf*cm, 51 in.*Lbf)

Toyota RAV4. Install generator rotor assembly


  1. Install the cord clip with the bolt.

Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)

  1. Install generator brush holder assembly

Toyota RAV4. Install generator brush holder assembly


  1. While pushing the 2 brushes into the generator brush holder, insert a 1.0 Mm (0.039 In.) Pin into the generator brush holder.

Toyota RAV4. Install generator brush holder assembly


  1. Install the generator brush holder with the 2 screws.

    Torque: 1.8 N*m (18 kgf*cm, 16 in.*Lbf)

  2. Pull the pin out of the generator brush holder.

Toyota RAV4. Install generator brush holder assembly


  1. Install the terminal insulator onto the generator rectifier end frame.

Toyota RAV4. Install generator brush holder assembly


  1. Install the generator rear end cover with the 3 nuts.

    Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)

Install generator pulley with clutch

  1. Install the pulley by hand.
  2. Install sst to the pulley and vise as shown in the illustration.

Sst 09820-63020

Toyota RAV4. Install generator pulley with clutch


  1. Turn sst (b) counterclockwise to tighten the pulley.

    Torque: 111 n*m (1125 kgf*cm, 81 ft.*Lbf)

  2. Install a new cap to the pulley.
  3. Check that the generator pulley rotates smoothly.

Toyota RAV4. Install generator pulley with clutch


Replacement
Replace generator drive end frame bearing Remove the 4 screws and bearing retainer. Using sst and a hammer, tap out the bearing. Sst 09950-60010 (09951-00250), 09950-70010 (0995 ...

Installation
Install generator assembly Confirm that the wire harness of the crankshaft position sensor is secured to the wire harness clamp bracket through the back of the rib of the timing cha ...

Other materials:

The rear cross traffic alert function
The areas that vehicles can be detected in are outlined below. The range of the detection area extends to: Approximately 11.5 Ft. (3.5 M) from the side of the vehicle The first 1.6 Ft. (0.5 M) from the side of the vehicle is not in the detection area Approximately 9.8 Ft. (3 M) fr ...

Using the steering wheel audio switches
Some audio features can be controlled using the switches on the steering wheel. Operation may differ depending on the type of audio system or navigation system. For details, refer to the manual provided with the audio system or navigation system. Volume Radio mode: selects a radio stat ...

Unmatched encryption code
Description This dtc is output when a key with an incomplete key code is inserted into the ignition key cylinder. Inspection procedure Reregister key Clear the dtc (see page ei-18). Reregister the key code with the transponder key ecu (see page ei-5) Check that the engine ...

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