Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
Hint:
Use high-temperature grease to lubricate the bearings,
gears, return spring and steel ball when assembling the
starter.
- Install planetary gear
- Apply grease to the planetary gears and pin parts of
the planetary shaft.
- Install the 3 planetary gears.
- Install starter armature assembly
- Apply grease to the plate washer and the armature
shaft.
- Install the starter armature to the starter commutator
end frame.
- Using snap ring pliers, install the plate washer and a
new snap ring.
- Using a vernier caliper, measure length of the snap
ring.
Maximum length:
5.0 Mm (0.197 In.)
If the length is greater than the maximum, replace it
with a new snap ring.
- Install starter commutator end frame cover
- Install the end frame cover to the commutator end
frame.
- Install starter armature plate
- Insert the armature plate to the starter yoke.
- Align the keyway of the starter plate with the key
inside the starter yoke, and install the starter plate.
- Install starter commutator end frame assembly
- Align the rubber of the end frame with the cutout of
the starter yoke.
- Install the end frame to the starter yoke.
- Install starter yoke assembly
- Align the protrusion of the starter yoke with the cutout of the starter
drive housing.
- Install the starter yoke with the 2 through-bolts.
Torque: 5.9 N*m (60 kgf*cm, 52 in.*Lbf)
- Install magnetic switch assembly
- Apply grease to the plunger and the hook.
- Hang the plunger hook of the magnetic switch to the
drive lever.
- Install the plunger and return spring.
- Install the magnetic switch with the 2 screws.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*Lbf)
- Connect the lead wire to the magnetic switch with
the nut.
Torque: 10 n*m (102 kgf*cm, 7 ft.*Lbf)
Inspect starter assembly
Notice:
These tests must be performed within 3 to 5 seconds
to avoid burning out the coil.
Perform the pull-in test.
Disconnect the lead wire from terminal c ...
Install starter assembly
Install the starter with the 2 bolts.
Torque: 37 n*m (377 kgf*cm, 27 ft.*Lbf)
Connect the starter connector.
Install the terminal nut and cover the nu ...
Other materials:
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
Remove generator assembly
Remove the generator assembly from the vehicl ...
Open in pump motor circuit
Description
The motor relay drives the pump motor based on a signal from the skid control
ecu.
Wiring diagram
Refer to dtc c0273/13, c0274/14, c1361/91 (see page bc-79).
Inspection procedure
Perform active test by intelligent tester (motor relay)
Select the active test, gener ...
Bleeding
Hint:
If any work is performed on the brake system or if air in the
brake lines is suspected, bleed air from the brake system.
Notice:
Wash off brake fluid immediately if it comes in contact
with any painted surface.
Remove cowl top ventilator louver bracket lh
Detach the 6 claws and ...