Toyota RAV4 (XA40) 2013-2018 Service Manual: Compressor and pulley (for 2gr-fe)
Components
Removal
- Discharge refrigerant from
refrigeration system (see page ac-172)
- Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
- Disconnect no. 1 Cooler refrigerant suction hose
- Remove the bolt and disconnect the cooler
refrigerant suction hose from the cooler compressor.
- Remove the o-ring from the cooler refrigerant
suction hose.
Notice:
Seal the openings of the disconnected parts
using vinyl tape to prevent moisture and foreign
matter from entering them.
- Disconnect no. 1 Cooler refrigerant discharge hose
- Remove the bolt and disconnect the cooler
refrigerant discharge hose from the cooler
compressor.
- Remove the o-ring from the cooler refrigerant
discharge hose.
Notice:
Seal the openings of the disconnected parts
using vinyl tape to prevent moisture and foreign
matter from entering them.
- Remove fan and generator v belt (see page
em-8)
- Remove cooler compressor assembly
- Disconnect the connector.
- Remove the 4 bolts and cooler compressor.
Installation
- Install cooler compressor assembly
- Install the cooler compressor with the 4 bolts.
Torque: 24.5 N*m (250 kgf*cm, 18 ft.*Lbf)
Notice:
Tighten the bolts in the order shown in the
illustration to install the cooler compressor.
- Connect the connector.
- Connect no. 1 Cooler refrigerant discharge hose
- Remove the attached vinyl tape from the hose.
- Sufficiently apply compressor oil to a new o-ring
and the fitting surface of the cooler compressor.
Compressor oil:
nd-oil 8 or equivalent
- Install the o-ring to the cooler refrigerant discharge
hose.
- Connect the cooler refrigerant discharge hose to the
cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
- Connect no. 1 Cooler refrigerant suction hose
- Remove the attached vinyl tape from the hose.
- Sufficiently apply compressor oil to a new o-ring
and the fitting surface of the cooler compressor.
Compressor oil:
nd-oil 8 or equivalent
- Install the o-ring to the cooler refrigerant suction
hose.
- Connect the cooler refrigerant suction hose to the
cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
- Install fan and generator v belt (see page
em-8)
- Connect cable to negative battery
terminal
- Charge refrigerant (see page ac-172)
- Warm up engine (see page ac-173)
- Check for leakage of refrigerant (see
page ac-173)
Components
Removal
Discharge refrigerant from
refrigeration system (see page ac-172)
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconne ...
Components
On-vehicle inspection
Inspect cooler condenser assembly
If the fins of the cooler condenser are dirty, clean
them with water. Dry the fins with compressed air.
Notic ...
Other materials:
Engine (ignition) switch
(vehicles without a
smart key system)
Starting the engine
Check that the parking brake is set.
Check that the shift lever is set in p.
Firmly depress the brake pedal.
Turn the engine switch to the “start” position to start the engine.
Changing the engine switch positions
“Lock”
The steering wheel is locked an ...
Tc and cg terminal circuit
Description
Dtc output mode is set by connecting terminals tc and cg of the dlc3.
The dtcs are displayed by blinking the srs warning light.
Hint:
Make sure that dtc b1281 has not been output. If dtc b1281 has been
output, refer to the multiplex
communication system.
When each warning ...
Using the aux port
This port can be used to connect a portable audio device and listen
to it using the vehicle’s speakers.
Open the cover and connect
the portable audio device.
Press the “media” button repeatedly until “aux” is displayed.
Silencing a sound
Press
(mute).
To cancel, p ...